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Prototypes and small batches from a quantity of one

For us, one part is a full order. We accompany your project from the first drawing to the finished part, from a single prototype to a small batch.

Request a prototype
Quantity
from 1
Part types
Prototypes, functional samples, small batches
Processes
CNC turning and CNC milling
Contact
personal, short decision paths

From the model to the small batch

Example geometry for illustration, not a customer part.

From the first sample to the series

The prototype is often followed by a small batch. With us, both come from one source, without changing the manufacturing partner. For turned parts in larger quantities there are lathes with bar feeder.

We tell you when a part can be made more simply

On request we support you in optimising your parts. Often a part can be manufactured more economically with small changes. You have a personal contact throughout.

  • Personal advice instead of a ticket system
  • Short decision paths
  • Confidential handling of your data

Also without a finished drawing

If there is only a sample part, a photo or a sketch, we capture the geometry by 3D scan and create the CAD model ourselves.

Prototypes & small batches: short answers

Does Steindl manufacture prototypes?
Yes. Steindl Metallverarbeitung manufactures prototypes and functional samples as turned and milled parts from a quantity of one.
Which quantities are possible?
From a single part and small batches to turned parts in series, which are made on lathes with bar feeder.
Is there support with the design?
On request Steindl gives suggestions for optimising parts so that they can be manufactured more economically.
What if there is no drawing?
Then a sample part, a photo or a sketch is enough. Steindl captures the part by 3D scan and creates the CAD model.
How is my data handled?
Drawings and CAD data are treated confidentially and used only to handle the inquiry.

Machines for Prototypes & small batches

Your part is made and checked on these machines. Choose a machine to see a typical example part.

3+2-axis machining centre

DMG DMU 50T

For single parts, small batches and demanding prototypes. The NC rotary table allows complete machining from five sides in one setup.

X travel
500 mm
Y travel
420 mm
Z travel
380 mm
Spindle
8,000 rpm
Tool magazine
16 pockets
Control
Heidenhain TNC
In the machinery list
Features and use

Features

  • NC rotary table for complete machining from five sides
  • Integrated 3D probe for measuring and setting the zero point
  • Materials from tool steel and aluminium to engineering plastics

Typical applications

  • Single parts, fixtures and prototypes
  • Precise contour and surface machining
  • Small batches with high repeat accuracy

Turn-mill centre

Gildemeister GMX 200S Linear

Main and sub-spindle plus a swivelling milling head with B axis. Turning, milling, drilling and threading almost entirely in one setup.

Spindles
Main and sub-spindle
Milling head
B axis, swivelling
In the machinery list
Features and use

Features

  • Complex machining from five sides
  • Turning, milling, drilling and threading
  • Fewer re-clamping operations, higher accuracy

Typical applications

  • Complex precision parts
  • Single parts and prototypes
  • Small and medium batches

Data for the machine series

  • Turning diameter: up to 640 mm
  • Turning length: up to 1,175 mm
  • Bar capacity: up to Ø 65 mm
  • Travels X / Y / Z: 550 / 180 / 1,185 mm
  • B axis swivel range: 240°
  • Main and sub-spindle: up to 5,000 rpm
  • Milling spindle: HSK-A63, up to 12,000 rpm
  • Tool magazine: 36 pockets
  • Z axis drive: linear motor

From manufacturer documents and matching machine data sheets. May differ depending on equipment; what we tell you in reply to your inquiry is binding.

CNC lathe with Y axis

Biglia B650YS

Sub-spindle and driven tools: turned parts with milling and drilling operations are finished from both sides in one setup.

Axes
Y axis
Spindles
Sub-spindle
Tools
driven
In the machinery list
Features and use

Features

  • Off-centre machining with the Y axis
  • Milling and drilling on the lathe
  • High productivity for single parts and batches

Typical applications

  • Turned parts with milling and drilling operations
  • Complete machining from both sides

Data for the machine series

  • Control: Fanuc 18i-TB

From manufacturer documents and matching machine data sheets. May differ depending on equipment; what we tell you in reply to your inquiry is binding.

Coordinate measuring machine

Wenzel LH 65

Measurement of complex parts. On request you receive a detailed inspection report for your parts.

Documentation
Inspection report on request
In the machinery list
Features and use

Features

  • Measurement of complex parts

Typical applications

  • Single parts and prototypes
  • Small batches

Data for the machine series

  • Design: Bridge-type machine, air bearings, granite in all axes
  • Measuring range X: 650 mm
  • Measuring range Y: 750 or 1,200 mm
  • Measuring range Z: 500 mm

From manufacturer documents and matching machine data sheets. May differ depending on equipment; what we tell you in reply to your inquiry is binding.

View all machinery

Further services

  • CNC turning

    We manufacture turned parts to your drawing, from a single prototype to series parts from bar stock.

    About CNC turning

  • CNC milling

    Complex milled parts with high dimensional accuracy, from a single part to a small batch.

    About CNC milling

  • Metrology

    We measure complex parts on the coordinate measuring machine and shafts up to 50 mm in diameter on the shaft measuring machine.

    About Metrology

  • Reverse Engineering

    Reproduction without a drawing, from the sample part via 3D scan to the finished part.

    About Reverse Engineering

Your part exists only as a CAD model so far?

Send us the file or drawing. Together we find the most economical solution for a prototype or small batch.

Request a prototype
Phone +49 7176 9979866info@steindlgmbh.de
Send inquiry